The compact version of the Pita Bread line is one that saves up on space, as it requires a small area on site for installation, with production capacities nearing 3,000 loaves per hour and a diameter ranging in- between 14 and 38 centimeters. This particular format is especially sought after by hypermarkets, large restaurants and small bakeries. Production lines are manufactured mainly according to client requirements and conditions imposed in each country. The compact model comes in either single or double row configuration.
The automatic extruder-type Dough Divider is a superior machine that ensures consistent and accurate production of high-capacity dough balls. As the first machine in the production line, it receives the dough mixture right into the integrated stainless steel dough hopper. With its advanced technology, the machine expertly divides the dough into equal-sized balls at a constant weight, guaranteeing optimal efficiency and precision.
- Available in Single, Double dividing output.
- Stainless steel dough hopper, capacity of 75 Kg.
- Precise and accurate control of dough-ball weight (40 to 200 grams) .
- Special food grade high quality felt-top conveyor belt, with centering guides to keep it in track and smooth operation.
- Equipped with a stainless steel flour duster and flour collector drawer.
- Variable speed gear-motor operated by a variable frequency drive (inverter system), which controls the production rate.
Moving from the Dough Divider, the Primary Proofer will receive the freshly-cut dough balls to start a guaranteed optimal fermentation process. Comprised of multi-layered conveyor felt top belts and following the highest standards of excellence, this machine affords the dough balls ample time to rest.
- 5-fermentation layers with special food grade quality felt conveyor belts with integrated centering guides to keep the belts on track and smooth operation.
- Transparent Plexi-glass sliding side windows on both sides to facilitate cleaning and to keep ideal dough temperature, the machine is also equipped with flour collection drawers.
- The proofing time is adjusted by changing the speed of the driving motor with a range of 3 to 15 minutes adjustment range.
- Variable speed motor operated by a variable frequency drive (inverter system).
The art of dough flattening requires utmost precision and attention to detail. With this in mind, we have designed the Dough Flattener – an innovative piece of machinery that effortlessly transforms fermented dough balls into circular loaves. This ingenious gearing undergoes two stages of sheeting with unparalleled accuracy, all while using a minimal amount of flour. Its advanced engineering and cutting-edge technology make it a vital key for attainting a flawlessly smooth and perfectly circular loaf.
- Special food grade quality felt and P.V.C conveyor belts.
- Special calibrating regulator for controlling the flattened dough thickness and diameter.
- Equipped with two stainless steel flour dusters with a pressing cylinder to ensure flour distribution on both sides of the dough sheets equally.
- The machine features a fully automated digital system containing PLC and premium sensors which controls pneumatic 90o diversion pistons to stage shift from first to second stage (oval to circular shape).
- Variable speed motor operated by a variable frequency drive (inverter system) to control the two stages of the flattening.
The Final Proofer represents the last and most significant stage of fermentation for flattened dough. This extraordinary device features a multi-layered conveyor system comprised of premium-quality, food-grade PVC belts that guarantee the finest and most exquisitely fermented texture possible. Every element of the Final Proofer has been crafted to exacting standards, from the top-of-the-line materials used in its construction to the meticulous engineering behind its seamless functionality.
- 11-fermentation layers with special food grade high quality P.V.C conveyor belts equipped by centering guides to keep the belts on track and smooth operation wise.
- Transparent plexi-glass sliding side windows on both sides to facilitate cleaning process and to keep ideal dough temperature, with flour collection drawers.
- The Proofing time is adjusted by changing the speed of the driving motor, the fermentation time can be adjusted from 5 to 25 minutes.
- Variable speed motor monitored by a variable frequency drive (inverter system).
The Tunnel Oven is an extraordinary piece of equipment, thoughtfully designed to bake flattened fermented dough to perfection at the precise temperatures required for creating exquisite Pita Bread. Its unparalleled performance is due to the use of gas or diesel burners, which ensure a consistent and reliable source of heat, bearing in mind the optimal construction method using premium materials with ideal insulation tools. If you use the Tunnel Oven, your Pita Bread will come out perfectly baked every time.
- Suitable thermal distribution and safe insulating layers (3 different layers of bricks, cement and fiber ceramic) with low emissions combustion process and relatively low fuel consumption.
- Chains are made of a special high quality black thermal steel material attached to a heat resistant steel conveyor plates (thickness of 5mm).
- External body is covered in stainless steel.
- Bearings and housings are well protected from excessive heat.
- Heat resistant out feed conveyor to receive and transfer the loaves from the tunnel oven to the cooling conveyors.
- Variable speed motor monitored by a variable frequency drive (inverter system), to control the production rate.
Heat resistant out feed conveyor to receive and to transfer the baked bread from the tunnel oven to the cooling conveyors.
- This machine is well designed to prevent the flow of baked bread coming outside of the tunnel oven from flipping over upside down.
- The chains are mounted on interchangeable bearing units far from the excessive heat generated by the tunnel oven.
- Steel rigid construction to withstand high temperatures along with safety covers to protect the operator from the rotating mechanical parts.
- The operation of this unit is synchronized with the tunnel oven motion via a set of steel chain and sprockets.
The Cooling Conveyors perform a vital function of carrying freshly baked loaves from the oven to be promptly cooled down, ensuring their optimal quality and texture. These conveyors have the added flexibility of being customizable in length to best suit the space available on-site. Once cooled, the bread is ready to be packaged and delivered to customers, perfectly preserved in its deliciousness.
- Aluminum straight conveyor's chassis and coated steel curve conveyor’s chassis.
- Fiber web conveying belts designed in a professional way to maintain chain tension and minimize chain stretching guaranteeing smooth and noiseless operation.
- Fixation could be either on ground, in a spiral form, or hanged to the ceiling according to the surface available.
- External electric control panel, to be mounted on wall.
- Variable speed motor for each straight and curved section in addition to a variable frequency drive (inverter system) to adjust the cooling conveyor’s speed.